By Patty Mamula
For the Oregon Beer Growler
GoodLife Brewing in Bend has been on a roll ever since it opened five years ago this June. “We’re five years ahead of our business plan and 800 percent ahead of production goals,” said sales and promotions coordinator Chris Nelson.
To celebrate and give back to the community, GoodLife started a Sustainable Session Series in February with a portion of sales going to a Northwest nonprofit. The first beer is the Brewshed Session Ale, available through the end of May, with proceeds going to The Oregon Brewshed® Alliance, created to protect Northwest watersheds.
Nelson said, “All the session beers will be different styles. The new one coming in June is called Wildland Session Ale and we are donating 1 percent of the sales to the Deschutes Collaborative Forest Project. The one for October will be Mountain Rescue, GoodLife’s first beer. The proceeds from that will go to Deschutes County Search and Rescue.”
Native son Curt Plants started the brewery along with Ty Barnett, who’s originally from Joseph. The two managed to secure the business’s enviable west side location through a combination of incredible timing and luck. They were one day away from signing a lease on a facility in northeast Bend and planned to focus on production.
But they happened to drive by an indoor tennis center for lease in the Century Center Events venue. Immediately they were hooked. The building had high ceilings, good light and plenty of space: 22,000 square feet inside and 9,000 square feet outside. They jumped at the chance to lease it and took the financial hit for the buildout. At the time, people wondered what in the world they would do with all that space.
It turns out, plenty. When you drive into the GoodLife parking lot, you’re right in front of their beer garden. The fenced area features a few tables, a firepit, a bocce ball court and a food cart. There’s room for kids and dogs to run or to spread out a picnic and hang out. In the summer, it’s constantly full and often the scene of charity events.
The brewery is directly to the left of the garden. With all the new tanks GoodLife keeps adding, the brewhouse is close to needing an expansion. But before they opened and installed a 30-barrel system, the empty space was cavernous and obviously so. There was so much room initially, the touring company Cycle Pub moved in. It was a beneficial partnership for a while, but GoodLife eventually needed to grow and the bike company found a new home. Curt’s older brother Mark has now taken over a section of the building for BackDrop Distilling. This is another win-win arrangement, as Mark uses the brewery’s wort and GoodLife gets his barrels. Plus, the copper still is an eye-catching addition.
Growing up, Curt was interested in learning about different beers. Curt and his father, a music teacher in the Bend school district, often vacationed at Odell Lake, which is about 65 miles southwest of Bend. That’s when father and son would sample beers to educate their palates. One day, Curt’s dad suggested he continue his studies at the Siebel Institute because he knew his son was passionate about beer and didn’t like traditional schooling. Curt went on to complete coursework there, got a job at Rogue, but eventually turned his focus to opening a brewery with co-founder Ty.
GoodLife got going with a 30-barrel, four-vessel system and produced 3,100 barrels during the first year. Growth continued from there, including the addition of two 240-barrel fermenters and a 130-barrel lagering tank. Last year, production hit 20,000 barrels. Nelson said, “The 30-barrel system will max out at 55,000 barrels a year.” Right now, they brew four batches a day, six days a week from 6 a.m. to 9 p.m.
The expansion was driven by their purchase of a canning line. They had been using a mobile unit that filled 30 containers a minute. But the new line can handle 122 cans in that same amount of time. The line from Palmer Canning out of Chicago was, at the time, the largest the business had shipped west of the Mississippi. The equipment will allow GoodLife to keep up with demand in their distribution markets, including Oregon, Idaho, Hawaii, Washington and Vermont.
For GoodLife and so many other local enterprises, sustainability is simply a part of life in Central Oregon. Spent grain recycling started with a phone call from Curt to longtime family friend Dave Holmberg, his former teacher and principal. Holmberg, who worked with Curt’s father at the same school, also owns Anchor Heart Ranch and raises cattle. Holmberg described that, “Curt asked if I still had cattle and said he was starting a brewery. Would I be interested in taking that stuff?”
Holmberg started with one small trailer to haul off GoodLife’s spent grain, but he now owns four large trailers and two 1-ton diesel trucks to handle all of the byproduct. He arrives in the morning, depending on the brew schedule, with an empty trailer to replace the full one, which contains 10,000-12,000 pounds of spent grain. Not only do Holmberg’s cattle benefit from the process; hogs at High Hope Acres in Culver also get some of the load. Holmberg additionally picks up the trub (yeast mixed with beer, the stuff left at the bottom of the fermenters) in 300 gallon containers — five or six a week.
“With the trucks and trailers I have now, and with GoodLife’s 30-barrel operating system, I can keep up with them for the foreseeable future,” said Holmberg. “Between me and my other driver, even with increased production, we will just be busier recycling spent grain.”
Future plans for GoodLife? “We have the option of building on the lot adjacent to our parking lot. If we were to do that, we would be going big — comparable to Deschutes with a 100-120 barrel system. Or we will stay put — maybe put in a 60-barrel system and continue as a regional brewery,” said Nelson.
By Michael Kew
For the Oregon Beer Growler
They won't make the kind of green beer swilled in sports bars on St. Patrick’s Day.
They will make a much different green beer — several, actually — inside their state-of-the-art, 30-barrel brewhouse in southeast Ashland, 15 miles north of California. Now producing 12,000 barrels per year, Caldera Brewing Company has been "dedicated to being green before being green was cool," owner Jim Mills once wrote.
Green beer tends to come from green towns — in 2009, the National Geographic Society voted Ashland into its Top 10 Places for Geotourism. Caldera, Spanish for "boiling pot," had been making beer there for 12 years.
"Breweries these days are at the forefront of green practices," Caldera's head brewer Adam Benson told me one cool, cloudy February day. Snow brightened the mountain peaks above the valley. We stood just outside the brewery's back door, admiring the three white silos used to transfer and recycle Caldera’s spent grains.
Benson has been with Caldera since 2010 following a stint at Standing Stone, another ecofriendly brewery three miles across town.
"As brewers,” he said while we walked back inside, “we're constantly sharing information — from a recipe to how we do things, so if there's way to make something greener, generally it's shared in the industry."
In 2005, starting with its pale ale, Caldera became the West Coast's first craft brewery to can its own beer. Each minute, the new line fills 500 cans made of aluminum, Earth’s most abundant metallic element.
"Canning itself is a green process," Benson said to me later, watching freshly capped yellow cylinders of IPA whiz past us.
"From shipment of the original empty cans to us, to shipping them out full, it's all much lighter (than glass) and, therefore, uses less energy," he said. "The aluminum is 100-percent recyclable and is used to make more cans, whereas glass is often not. Essentially, recycled glass is just put into pavement and stuff like that — it's not used to make more glass. With a can, even its pop tab is recycled."
You don't even have to drink the beer in Caldera's cans (Lawnmower Lager, Pale Ale, Ashland Amber, IPA, Hopportunity Knocks IPA, Pilot Rock Porter, and — soon — Mosaic IPA) to grok its greater good.
"I'm happy to say that all of our byproducts are used for cattle feed and organic farming," Benson said. His spent grains, hops, yeasts and filter sheets are composted to concoct fresh, nutrient-rich soil, which is then packaged in and dispersed from the used specialty-grain bags.
“Business-wise,” Benson continued, “it makes sense to be as green as possible, especially when you're brewing in an out-of-the-way place like this. You have to utilize every resource to its fullest extent.”
To quell water waste, Benson uses a recirculating wort-chilling system. "The energy used to cool one wort is reused to heat the next wort. Otherwise, all that water would be going down the drain."
In summer, Caldera's sophisticated HVAC setup ingests cool nighttime air, then expels it throughout the brewery during warm workdays, eliminating a need for expensive, energy-sapping air conditioning.
Instead of natural gas-fueled direct fire, Caldera uses steam to power all three of its kettles (a 30-barrel system, plus a 10-barrel soda system and a 10-barrel pilot system, which was the original system in the original brewhouse just up the road).
Instead of chemicals, the new racking machine also uses steam to clean and sanitize. And Caldera just hired a full-time maintenance man from Darigold, the massive dairy agricultural co-op based in Seattle. “He's extremely informative,” Benson said, “so he's able to further reduce energy use throughout all of our systems. He knows everything about everything.”
The brewery and its restaurant are surrounded with xeriscape flora (shadowed by the Siskiyou Mountains, Ashland receives just 20 inches of yearly rain). Of the Ashland sunshine, Caldera takes full advantage with its many brewhouse windows, reducing the need for electric light.
Solar panels are slated for the brewery roof. Indoor infrastructure for the panels is already installed; the panels will go up top once proper funds are secured, likely within two years, Benson said.
If you're seated at one of Caldera's two Ashland bars, the beer you're drinking was poured when your barkeep pulled a tap handle made of hardwood scrap. The wood (ash, of course) came from Sawyer Paddles & Oars, located up the road in Gold Hill, along the banks of the fabled Rogue River, a wellspring for southern Oregon fun. The Ashland Watershed itself is a burgeoning outdoor playground — a sibling of Bend, if you will.
Benson: "As you can see around the top of our cans, it reads “Go Boarding, Go Rafting, Go Biking, Go Fishing, Go Skiing.” This ties in with being able to take a six-pack with you when you go someplace where glass isn't allowed.”
Caldera is donating funds to help fight the Pacific Connector Gas Pipeline project, a proposal that would allow Canada's Veresen Inc. to lay 232 miles of 36-inch pipe to move up to 1 billion cubic feet of natural gas each day from Malin, located in Klamath County, to a terminal in Coos Bay, where the natural gas would be liquefied and shipped to Asia. While the pipe wouldn't actually pass through Ashland, it would come close enough, and most of the town’s 21,000 oppose the project.
"Ashland is a green, liberal place, so we fit in well,” Benson said, smiling. "We support its community as much as we can. It's a good marriage — we're right for each other."
Caldera Brewing Company
[a] 590 Clover Lane (Restaurant & Brewery); 31 Water Street, No. 2 (Tap House), Ashland
Joseph Haggard (pictured) and his wife Michelle Haggard got into the beer business about a year ago when they bought a manual canning system that Joseph then modified using his knowledge from an electrical engineering degree and his time in the field. He hopes to upgrade in the next year. Photos courtesy of Crossroads Mobile Canning
By Erica Tiffany-Brown
Of the Oregon Beer Growler
If you choose to look up the meaning of “crossroads” in the dictionary, you’ll find both a literal definition and a metaphorical one. Or, to save time, you can listen to the narrative of Joseph and Michelle Haggard.
“There’s his story and my story,” Michelle explained when asked about how Crossroads Mobile Canning got its name.
“Which one do you want?” Joseph asked.
I opted for both.
Michelle started, “Over the last five of six years, we’ve wanted to get into the beer industry somehow. We’d looked at several properties off and on, and unfortunately we just didn’t have the capital to actually do it ourselves. There was a property off of Portland Road (in Salem) and I was like, ‘You know, that’d be a really nice place for a taphouse — right there, right on the corner — lots of traffic … and I think I would call it Crossroads.’ That never came to fruition, so when we had this idea for the canning, I still liked the name.”
Joseph added, “That’s her story. Mine was because I became disabled. I lost my job — they let me go. I was at a crossroads in my life. I didn’t want to lay down and die, so…”
A business was born.
Just about a year ago, the Haggards were sitting at Edgefield, watching wine move through a mobile bottling line. Their own wheels got turning, and they realized they knew a lot of breweries in the Salem area and wondered if mobile canning lines existed. After doing some research and discovering both Northwest Canning and Craft Canning + Bottling in Portland, they decided to go for it.
“That’s how it started that one day — the coolness of watching them bottle wine from a trailer,” Michelle said.
When it came time to choosing the right machine, the couple decided on a manual canning system from Cask Brewing Systems in Canada that can accommodate both 12-ounce and 16-ounce cans.
“I was a field service engineer before all this, and the electronics on it were like I had invented it. I’d researched all those other machines and this one’s put together the best. It’s like someone from the field designed it instead of an engineer behind a desk that’s never worked a day in his life in the field,” Joseph said.
“And it’s pretty, too.”
While Michelle isn’t quite as involved in the business— she has a full-time job as a medical laboratory technician —she does help with canning on the weekends and contributes a lot of great ideas, such as designing a few labels for brewers and printing them on the couple’s Primera LX900 color label printer. However, Joseph does about 90 percent of the footwork.
With his electronic engineering degree and background working with voltages of medical and laboratory equipment, Joseph knew that if anything were to go wrong with this machine, he could repair it, because it’s a 220-volt system.
Ever the handyman, Joseph even added wheels to the machine and had it shortened 16 inches. Firstly, to make it fit into their 6-by-12 cargo trailer, and secondly, to make it easier on his body.
“I can’t stand all day, so sitting at it was just the right thing to do.”
Joseph also bought a generator just in case, which makes Crossroads totally mobile now.
So, why did the Haggards choose to go with canning as opposed to bottling?
The duo looked into both, but felt that cans seemed to be the way to go at the time and were growing in popularity with the industry. Their lighter weight and the fact that the entire package is fully recyclable drew them in as well.
“There still seems to be a stigma — it’s just a matter of changing people’s minds about it and pushing the ecological stuff. Plus, if you take it backpacking, you don’t have to worry about bottles breaking or anything like that,” Joseph said.
“It’s a good thing we did, because I don’t think homebrewers would come to me to bottle their beer — they can do it at home.”
But that doesn’t mean they always want to.
Case in point: the hundreds of homebrewers the Haggards have canned for since opening up for business in December 2014.
Keizer-based PBH Brewing — Mike Bauer, Bill Herring and Aaron Pittis — were the first homebrewers to use Crossroads, canning their Red Sled IPA. PBH usually brews 25 gallons at a time, six to 10 times a year. They’ve canned with the Haggards three times so far — around 60 gallons of beer total.
“The cans are a lot easier to store. I don’t have to clean bottles — no cleanup at the end,” Pittis said.
When asked if he would recommend Crossroads to other homebrewers, Pittis’ response was an immediate “Yes, yes, yes. Joe is great to work with and we will continue to use him.”
Endorsement for Crossroads also comes from the two aforementioned fellow mobile canning businesses. Both Justin Brandt of Northwest Canning and Owen Lingley of Craft Canning + Bottling point quite a few homebrewers in the direction of the Haggards.
“Anything that’s too small for them, they send our way,” Joseph said.
Crossroads’ first official canning was actually with an already-established brewery — Vagabond Brewing in Salem.
“Vagabond was gracious enough to host us and we canned 6 barrels of their Into the Wild IPA,” Joseph said.
It was the first canned beer in Salem in 50-some years, so in a sense, Crossroads brought canning back to the state’s capital.
According to the Haggards, there’s “a ton of interest” from some of the smaller commercial breweries in Oregon, but most of them seem to be waiting until they get a little bigger and can produce more beer.
For now, the couple has been keeping busy by hosting monthly canning events for homebrewers at locations all over the state, such as F.H. Steinbart Co., Homebrew Exchange and Hi-Wheel Wine & Mead Co. in Portland, as well as Claim 52 in Eugene and Redmond Craft Brewing Supply.
“Of course, we’re always willing to just do it here (in Keizer) if none of those locations or times meet anybody’s needs,” Michelle adds.
Or, they’ll come to you — Joseph clocked in about 1,500 miles of traveling during the month of August.
Within the next year, the Haggards plan on upgrading from their current manual system to a semi-automated unit with four filler heads and two seamers that would put out triple what they’re doing now.
If all goes well, Michelle would like to be at another sort of crossroads in her life.
“Hopefully, we’d like to make this my full-time job. Get busy enough so that I can switch gears. I’ve been doing the laboratory work since 1978. It’s been a great career — really, no complaints — but I’m to the point where something different would be wonderful. To be able to work with him, side by side…”
“We have a lot of fun doing that,” Joseph concluded.
Crossroads Mobile Canning
[a] 671 Wayne Drive N., Keizer
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