Ninkasi’s in-house metal fabrication shop regularly produces artistic, elaborate steel pieces, including tap handles, conference tables and fire pits. Recently, they added a project to that list: a gate to Sierra Nevada’s North Carolina brewery/taproom. The gate serves as a grand entrance to Sierra Nevada’s new facility in Mills River, N.C. Ninkasi fabricators worked with 672 barley kernels, affixed by 13,444 nuts, as well as 540 studs around the perimeter. Photo courtesy of Ninkasi Brewing
By Anthony St. Clair
For the Oregon Beer Growler
While collaboration is nothing new in the craft beer industry, projects typically aren’t 3,000 pounds of steel that travel 2,663 miles — from the Willamette Valley’s Eugene, Oregon to the Blue Ridge Mountains of western North Carolina. However, when Chico, Calif.-based Sierra Nevada Brewing needed a “grand entrance” for its new East Coast brewery in Mills River, N.C. (10 miles south of the region’s urban center, Asheville), they turned to Eugene’s Ninkasi Brewing.
Spanning the width of the 20-foot drive leading to the 350,000-barrel brewery and 400-seat/23-handle taproom and restaurant at 100 Sierra Nevada Way, the gate evokes sheaves of barley with the same shaping as Sierra Nevada’s logo banner. The two members of Ninkasi’s in-house fabrication department, Jazz Khalsa (design and fabrication specialist) and Pat “Phatty Fab” Evans (metal fabricator), worked with 672 individual barley kernels, affixed by 13,444 nuts, as well as 540 studs around the perimeter. Evans built the project with no tape measure or blueprint.
Ninkasi co-founder Jamie Floyd met Sierra Nevada founder Ken Grossman at Beer Camp Across America. During a BCAA cross-country bus trip, Floyd and Grossman began talking metal. Conversation soon turned to Ninkasi’s in-house metal fabrication shop. With Ninkasi’s two-man team producing artistic, elaborate steel pieces — from tap handles to conference tables, bottle openers to fire pits — Grossman and Floyd realized they might be able to work together on the gate for the Mills River facility.
Concept and design began at the end of 2014 and fabrication began in March. “There was only really one design, but it went through several iterations,” says Khalsa. “I channeled the aesthetic of Sierra Nevada, highlighting the barley and brass features. I felt pretty good about the concept, so I only proposed the one to the Sierra team. The Grossmans approved it very quickly.”
“I’m really pleased with the design [Ninkasi] gave us,” says Grossman, “They understand what we’re trying to do here, and I think it’s because we’re both brewers and both share a lot of the same ideals.” The Mills River facility is now brewing beer and serving customers.
For Ninkasi it’s a new type of collaboration that highlights how even in a competitive industry, there is room to work together. “It’s exciting and humbling to be a literal piece of such a remarkable building,” says Floyd. “It gives us all something to strive for.”
By Anthony St. Clair
For the Oregon Beer Growler
In today’s fast-paced industry, it’s easy to forget that the modern craft beer revolution hasn’t even hit middle age yet. At Oregon State University, the Oregon Hops and Brewing Archives (OHBA), the first brewing archive in the U.S., saves and shares the story of hop production and the craft brewing movement in Oregon.
“We do this by collecting historical materials, conducting oral histories, sharing best practices for maintaining records and assisting with historical research,” explains Tiah Edmunson-Morton, main curator for OHBA (she also blogs about her work at thebrewstorian.tumblr.com). “In line with OSU's land-grant mission, this archive focuses on local agricultural, business and heritage communities, connecting OSU to the much larger story of brewing and hop growing in our region.”
Located on the fifth floor of The Valley Library at OSU, OHBA began in summer 2013 as part of the OSU Libraries & Press’ Special Collections and Archives Research Center. Edmunson-Morton works closely with staff in OSU Special Collections and Archives, the digital production unit and library administration. A student worker aids with research and a graphic design student recently designed a beer history board game.
Edmunson-Morton has collected oral histories from notable figures such as McMenamins’ historian Tim Hills along with beer writers John Foyston and the late Fred Eckhardt. Current projects include scanning brew sheets for the first 2,000 brews at McMenamins Hillsdale, Cornelius Pass Roadhouse and Fulton breweries. Portland Brewing’s Fred Bowman granted access to news clippings about the early years of Portland Brewing, as well as photos showing the remodel of the building at the original Northwest Flanders Street location in advance of the brewery’s opening in 1986. OHBA is also collaborating with the Multnomah County Library on “Portland Brew History,” a digital exhibit featuring materials from 15 breweries.
“I feel so lucky to be working on something so fun and culturally/scientifically significant,” says Edmunson-Morton.
University, Industry Are Key Partners
It’s only natural that OHBA is part of OSU. The Corvallis public university is renowned for its hops breeding, brewing research and Fermentation Science program. Edmunson-Morton works closely with all of them, as well as the beer and cider sessions staff in Professional and Continuing Education to discover and procure new materials and stories.
In addition to oral histories with hop growers, OHBA has records from the Oregon Hop Growers Association and the Hop Research Council and is reviewing hops industry photos and research reports from the 1920s-1950s. Edmunson-Morton has collaborated with the Benton County Historical Society to convert tapes of oral histories with pickers and growers from the early 1980s. “We also scanned a set of questionnaires from that same oral history project,” she says. “That give a really interesting insight into the conditions in the fields in the 1930s.”
OHBA also sources documents and histories through newspapers and other periodicals, such as Zymurgy and The Amateur Brewer, as well as newspapers. “I’d like to continue to collect research files, pictures and publications from beer writers,” says Edmunson-Morton. “We are also looking at expanding the archive to more actively highlight and collect materials related to barley. Who knows? This may lead to a name change if we include yeast too.”
The Art of Beer
Rep. Peter DeFazio and OSU President Ed Ray were among the first to come to OHBA’s opening day for “The Art of Beer: What’s on the Outside.” Celebrating the work of brewers and artists in Oregon through beer labels, the public walk-through exhibition was planned to be open during April and May 2015, but instead closed at the end of July.
With items dating back to the early 1980s, The Art of Beer showed that labels are more than just marketing or advertising. “While the range of art on labels and coasters itself was important,” says Edmunson-Morton, “I also wanted to look at identity, branding, the process of creating art and the simple artistry that goes into … such a small bit of visual real estate.”
Beer labels are a snapshot, she explains: telling customers about the company, the taste or style of beer, the experience you are likely to have. “They are also connecting with consumers as artists, creating something beautiful and evocative,” says Edmunson-Morton. “When you saw the bottles on store shelves or labels on tap handles you were picking up clues about the beer, the brewery, etc. But when you saw those labels enlarged on a wall, they turned into something much more: art.”
However, a sort of meta-exhibition was also at work. Archivists and curators “make choices about what you see, labeling items to categorize them, grouping them with other items, and asking the viewer to consider and examine them in a constructed way,” says Edmunson-Morton. “Advertisers work in the same way by inviting you to draw a quick meaning and conclusions based on what is on the outside, and then asking you to make a decision and interpretation about what’s inside.”
A Community-Based Archive
While of interest to brewing hobbyists, professionals and academics, the archive is also part of the public’s awareness about the history of a vibrant modern industry. “People don't know how interesting and important what they have is, or think the posters they produced three years ago aren't historic,” says Edmunson-Morton. “With an archive like this, three years ago is certainly history!”
OHBA is actively asking the public, brewing industry, and homebrewing community to contribute new materials, such as photographs, news clippings, publications, books, recipes, coasters, taplists, menus, and/or any records for breweries and hop growing operations.
“The way an archive grows is by adding materials, but the way we save a history is by sharing it and telling its story,” says Edmunson-Morton. “I want this to be a community-based archive, which means that we collect materials that tell the story of the cultural and industrial communities, but also the story by the communities. It's not just my story to tell.”
Questions, donations and contributions:
Tiah Edmunson-Morton, OHBA Curator
541-737-7387 / email@example.com
Visit the Archives:
Special Collections and Archives Research Center, Valley Library Fifth Floor, Oregon State University
By Jim McLaren
For the Oregon Beer Growler
For most of us, collecting beer simply means there’s a can or bottle in the back of our fridge we forgot about. Not the case, though, for the few dozen folks who lined up on a sunny September day outside the Portland Art Museum for a panel discussion on cult and collectible beers. Yep, a beer lecture, at an art museum — holy Manet!*
Held in a canopied space between two museum buildings, the “I’m in a Cult” drink and learn event was part of Feast Portland. A five-person panel did the educating and included three writers from the magazines Imbibe and Bon Appetit; Portland-based co-author of “Hop in The Saddle” Lucy Burningham; and Sarah Pederson, owner of Portland’s Saraveza Bottle Shop and Pasty Tavern.
Before the quintet pulled up their chairs and microphones, a squad of servers poured specially selected beers into wine glasses at each audience member’s seat. For our tasting pleasure:
To Øl Sur Citra, dry-hopped American wild ale (Denmark)
Crooked Stave Surette, wood-aged farmhouse ale (Colorado)
St. Bernardus Abt 12, quadrupel (Belgium)
Deschutes The Abyss, imperial stout aged in oak pinot noir barrels (Oregon)
Goose Island Bourbon County Stout, imperial stout aged in bourbon barrels (Illinois)
The richness of these beers had us licking our lips wanting more and asking the obvious question — why does anyone pass up drinking a beer so they can store it in a dark, cool place?
To answer that question, I head to North Portland’s Humboldt neighborhood, which is a cultural world away from the Portland Art Museum. There, art tends more toward graffiti, neon signs and music club flyers. I’m sitting at a table in Saraveza on North Killingsworth Street. Owner Sarah Pederson said, “the beer has to be good enough.” She continued to explain why people collect first and drink later: “People who really decide if it is going to be cultish or highly collectible are those people who are buying it. Those people — their value, the value of the beer is how they talk about it.” She said they are the ones who create the cult-building buzz.
Tyler Auton, a chef at Pasty Tavern, has a 200 bottle beer collection. “I tend to find the beer I like ages well and a lot of stuff I like is in such small quantities you really have to collect it to get it.” Auton began collecting when, at 21, he met the bartender of a Bellingham, Wash. tavern. “He was giving me tastes of these really limited beers and then invited me to a beer tasting where everyone brings two bottles and everyone shares things you can’t normally find.”
Beer is a social drink and, Pederson said, being social is how to start collecting. “Go get in line. Find a place that’s doing something special. They have a dock sale and go get in line. Talk to everybody who’s doing it. The other thing I would do is join a reserve society. Certain breweries have these reserve societies.”
The Bruery in California, as an example, releases limited-edition beers through their reserve club. De Garde in Tillamook is having a fourth-quarter release Nov. 21. Or you can get on the mailing list for a brewery like Block 15 in Corvallis. You can also build contacts online. For example, Auton managed to get his hands on a Founders Brewing Canadian Breakfast Stout by reaching out to others. “They used bourbon barrels that once held maple syrup. The first year they only made a thousand bottles. I traded a few things and got a first-year batch of it. It wasn’t that good but it was fun to connect with people.”
Once you collect, you have to store what you cherish. “I store them underneath my house,” Auton continued. “I have a system that is normally around 55 to 65 degrees. It is ideal. I think some beers, some sours, are less temperamental with aging because they have all that wild yeast in them. But something like imperial stout I’ll be careful with and, like, the higher the alcohol the more comfortable I am in letting it sit for a while.”
As Pederson peels a chart defining “vintage bottles” from the glass front of the Saraveza retro coolers, she explained what you should collect: “The collectible ones, historically, are the big malty ones. The big beers, the hop profile should be mainly used for preservative. The ones that have been collectible in the past are real malt-heavy barleywines, imperial stouts. That’s what everyone was looking for when they began barrel aging them. Over the past couple of years in America, this was always going on in Belgium, the sour beers have gotten bigger. Those are the other beers you can age and hold onto for a long time. The alcohol has to be high enough in it. The alcohol helps preserve it.”
You should also collect at least three bottles of these beers: one to drink now, one to drink in about a year and one to hold for, however long you want. The flavors will change. “They develop, they mature. They get more stone fruit, more caramel or the acid can mellow out. Some of the sour parts can mellow out,” Pederson assured me.
Recently as I considered buying bottles for long storage, I remembered asking Pederson about her favorite collectible. “That was Hair of the Dog Fred. The first batch. I saved it for 13 days.”
She has beers she’s kept longer, but will do the same with those that she did with the Fred; share with friends when she opens them.
*Edouard Manet completed the painting “A Good Glass of Beer” in 1873.
By Andi Prewitt
Of the Oregon Beer Growler
“I’m just trying to keep the past alive as best I can,” Dave Wills said while hovering over a blender inside his brewery.
That was one of the more monumental tasks on his list in what shaped up to be a busy day. While tending to business at Oregon Trail in downtown Corvallis one Saturday afternoon, Wills also had a scheduled tour leading the Oregon Brew Crew through the uniquely configured three-story facility. Like an enthusiastic professor, he peppered his lecture with vivid anecdotes and quizzed the listeners on the style of each beer they were served from his taps. When the lesson ended, there were only momentary lulls in activity as friends and neighbors popped in through the always-open back door. Wills had a greeting for everyone, pausing while answering interview questions to make a little time for each individual. But there was still salsa to be made. Rising above the hum of the blender stuffed with tomato, diced jalapeno and bunches of cilantro was his laughter sparked by decades-old memories. It was then it became evident that every day Wills is at Oregon Trail, he’s fulfilling his stated goal — keeping the past alive.
Wills never set out to be leading a brewery, but to those who know him it’s no surprise he’s ended up in that role. They describe him as someone who can motivate others and his energy level is like a brew kettle boiling over. It may seem a bit incongruous that the man who’s served as mentor to many now-established brewers once tossed a batch of homebrew for fear of something akin to food poisoning if he actually drank his own concoction. But Wills’ start in making beer came at a time when President Jimmy Carter had just legalized the activity and ingredients were often of questionable quality.
Wills’ first exposure to good beer actually all began with a woman. When he was 20 years old, his girlfriend surprised him by announcing she was going to London. That motivated Wills to go, too, a couple of months later. It was the late 1970s, so the variety of any beer that might have been considered craft was limited to Anchor and Henry Weinhard's. So seven weeks abroad and a Eurail pass provided Wills with a much-needed crash course in the world of beer. Following the whirlwind trip, Wills transferred to Oregon State University for the agriculture program. He’d already done two years of study in the field at a junior college in his home state of California. The move north exposed him not only to his first live hop plant, it’s also where he stumbled across a sign outside of a natural food store reading “Homebrewing Class.” Wills said to himself, ‘Now I think I’m gonna take that,’ and he did. Two women ran the instructional session, which was unique for the era. It was held in one of their homes and that’s where Wills realized how good a do-it-yourself brew could taste.
Around the same time, Wills took his own field trip to a nearby U.S. Department of Agriculture hop research farm because he wanted to grow his own. The difference between what was coming from the dirt and what was offered by many supply shops was striking. “And they broke out these beautiful green hops that were just — beautiful! Bright green,” Wills described. “And the hops I was buying from the grocery store, which just had the hops on the — you know, hops should really be kept refrigerated or frozen to keep ‘em nice. But what was being huckstered off on the homebrewer back then was just these old, stale hops.”
Experience with hops the color and consistency of yellowing, aged newspaper led to a business idea. As a recent graduate of OSU at this point, Wills began thinking about homebrewers across the country, most of whom were not living in hop-growing states like Oregon. He figured there must be an opportunity to sell fresher cones to these markets. A local hop breeder suggested that Wills get things started by talking to the Colemans, a hop farm family that still operates out of the Woodburn area. They put Wills to work on the property during harvest season. “And after that month, I drove off with my little Datsun pickup full of hops and put a little $14 classified ad in the Zymurgy magazine,” Wills said.
With one little ad, the orders started pouring in. Wills had himself a business. To keep the hops chilled, he bought a mini walk-in cooler for the basement of his rental home. Fulfilling customer requests simply meant packing the hops in plastic, resealable bags and then mailing them off. That was in 1982. And Freshops is still going strong with Wills at the helm.
Some of Wills’ product was sold in the Old World Deli, which in addition to soups, salads and sandwiches, was one of a few outlets that provided the town with homebrew ingredients. It also served as the site that brought together Wills; Ted Cox, owner of the deli; and Jerry Shadomy, who founded Oregon Trail in a corner of the building. All three were members of the Heart of the Valley Homebrewers club. The first meeting took place at Cox’s house before they put an ad in the paper advertising the next event at the deli. Shadomy, who had been winning a lot of awards for his homebrew, ended up gathering enough people who wanted to invest in a local brewery and started Oregon Trail after acquiring a 7-barrel system from Hart Brewing (later known as Pyramid). Wills describes himself as a hired hand back then who helped scrap parts together since there were no major equipment manufacturers, particularly for a smaller-scale brewery at that time. He characterized Shadomy as extraordinarily intelligent and somewhat eccentric person. But brewing the same beer over and over became dull to someone who needed new stimuli. Ultimately, Shadomy wasn’t able to maintain the business. That’s when Wills stepped in.
“I just kept it alive because I wasn’t going to just let this place go to auction after all of that love and sweat and everything that went into it,” he explained. “The space is awesome. It’s very well engineered and designed — and gravity flow — and it’s just a cool thing.”
His bookkeeper Rita Whitted added, “Dave is the reason it’s still here and not a past-tense thing.”
The space is certainly something special. Not all of it is pretty. The brewery is cramped. Three stories means lugging bags of grain up a lot of steep stairs. Some of the walls are just suggestions — beams with wiring that lays bare instead of normally being covered by Sheetrock. But after more than a century of wear and tear on the building, these signs of aging are like a historical record — proof that hard work was done here and people found purpose in this structure. In fact, that section of real estate has now been home to three breweries, according to deli owner Cox. He spoke breathlessly and passionately about the history, as if he couldn’t get the words out fast enough. The two earlier brewhouses operated in the 1870s and 1880s. One went out of business during a rough economic patch and the other burned down, as described by Cox. Oregon Trail, then, continues a legacy, a tradition, in downtown Corvallis.
Oregon Trail’s influence also extends to breweries across the state. Because of its proximity to OSU, plenty of fermentation science students have practiced making beer in that location. That application and Wills’ guidance have proved invaluable for many who’ve either opened their own breweries or gotten jobs at larger operations. John Marliave, co-owner of Corvallis’ Flat Tail Brewing, was one of those who benefitted from the hands-on involvement at Oregon Trail. “Yeah, I owe Dave a lot of where I am today because that experience isn’t something you get,” he noted.
Wills, whose father was a teacher, said he has some of that same urge to guide others in his genes. Bookkeeper Whitted agreed. “And the best teacher. Not the easiest teacher.” Wills was mentoring long before Oregon Trail, according to Mary Shannon O’Boyle, a former president of Heart of the Valley Homebrewers. She recounted that after meeting him in the 1980s, shortly after he helped start the club, he was very encouraging. “He convinced me to do my first beer and it was a pale ale. And we entered it in the county fair, the first county fair that allowed beer to be entered — 1984. And he helped me with it and it won a blue ribbon!”
Additionally, Wills recalled that he wished he’d gotten more time in the field while he was in college and that inspired him to take on students at the brewery. “We hardly went outside, so I wanted to see OSU fermentation science kids get the opportunity to do this. And I was hoping maybe one of them would stick around,” Wills said. “But that hasn’t happened yet.”
And that’s where the reward of teaching conflicts with the realities of running a business. Wills guesses he’s had 20 or so brewers come and go. “So having them turnover like that, that has made it impossible for us to grow,” he said. “You can’t have a new brewer every 12 to 18 months.” Wills continues to search for somebody who wants to help be an owner and invest in the brewery. Ultimately, he doesn’t want to sell it. In the meantime, he’s got a new brewer who has been on board since March. Whitted praised his beer making and attention to detail.
When asked why he sticks with the brewery despite the ups and downs, Wills’ friends are quick to answer: He doesn’t give up. He’s hardworking. He’s determined. He always looks for the next challenge. The liveliness in Wills’ eyes reveals another reason: he is a man who is constantly in motion and thoroughly enjoys connecting with others through his work. “He knows what he’s doing and he established a group of people throughout the entire region,” O’Boyle said, “and I know that sounds like I’m a fan. But as a friend, I’ve watched him bail people out who’ve needed help and also be respected for the fact that he knows what he’s doing.”
Beyond stabilizing the brewery, Wills wants to intensify his commitment to sustainability. He currently sells beer out of the adorably shaped party pig dispensers because they’re reusable and fit within the brewery’s footprint better than a bottling line. Of course, growlers are also welcome. Wills would like to see an overall consumption shift — less focus on obtaining beer bottles from across the country or world and more commitment to drinking local beer much in the way we would source milk from area farms. And in staying with the spirit of the brewery’s name, he has another wish: “I hope I see our beer getting delivered by covered wagon in my lifetime in the local community.”
In 2043, the original Oregon Trail will mark its 200th anniversary. Wills says he’ll be here. “Not sure what I’ll be doing. I’ll be drinking beer, I think, I hope, if my liver will make it that far,” he laughs. “I’d love to be there for the 200th anniversary and seeing this whole Oregon Trail thing will be an awesome visit to the past. I think it’d be awesome to see that kind of history all tied in. A lot’s going to change in the next 28 years.”
But rest assured, he’ll continue to keep the past alive — and kicking.
By Chris Jennings
For the Oregon Beer Growler
During our homebrewing adventures, we encounter a vast new vocabulary that can seem like a foreign language to the average person. Being a homebrewer, however, means that we have an entirely new range of terms at our disposal. Often, a process or reaction that would’ve taken 10 words to describe can be summed up much more succinctly once you’re familiar with the jargon. One example of a new term you’ve likely stumbled across is attenuation. This describes the percentage of sugar the yeast will consume. Every yeast strain is different and many factors can affect how well the yeast performs.
Temperature is always very important to pay attention to during fermentation. As with each brew, every yeast has an optimal temperature range. Most strains perform best somewhere in the range of 65-72 degrees. There are, of course, exceptions. Belgians typically are at the warmer end of the spectrum whereas lagers need to be kept colder.
Temperature control is probably the most difficult challenge for brewers of every level. You can purchase fancy equipment to help with that, but if you don’t have those kinds of resources simply start by taking the air temperature of the room you plan to use for fermentation. Yeast will produce heat when it ferments, so as long as the room is about 5 degrees cooler than your ideal fermentation temperature, you will be on the right track. Whatever strain you’re using, make sure you’ve researched what temperature will provide an environment allowing it to perform at its best.
It’s in the Strain
All yeast strains have a temperature preference, but they also can be picky about the pH of the brew along with potential alcohol content. Be sure to do your homework on the beer style you plan to make. That will point you in the direction of the yeast strain you’ll want to use. There’s no need to rush out and purchase a pH meter or test strips. Instead, remember that darker beers are more acidic, so you want a strain that fits better with your grain bill.
Another factor to consider is gravity. If your starting gravity is too high, the yeast will have a hard time getting to work. It also may not ferment all of the potential sugars. Once again, research the individual strain to make sure, for example, the imperial wit you’re trying to produce will actually ferment completely. Most every yeast strain will indicate what style of beer it fits with by its name alone. However, some types of yeast can perform outside of the normal style guidelines.
Experimentation can be an exciting way to find these anomalies, but thorough research will help ensure that your finished product turns into the tasty homebrew you were shooting for.
Ale Gating [AG]
Ale Gating [Extract]
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